innomatec

Computer-controlled leak testing for commercial vehicle brake parts. All adjustment and testing procedures are fully automated.

• Sealing Tests
• Flow Tests
• Pressure and time tests
• Control unit settings
• Functional tests

Threefold fully automated high pressure leak testing for ESP lines. Line lengths from 300mm-2,400mm. Measurement data visualised by Siemens OP 17 Control via Siemens S7 / 300.

• Manual and automatic operation
• Resolution of measurement 1 Pa
• High pressure measurement technology for 200 bars
• Marking of the tested “good” tubings
• Forced ejection depending if passed or rejected Parts
• Automatic acceptance of lines from production unit
• Automatic operation of sealing instruments when line length changes
• Lateral movement for removing from the production plant and passing to the test station

Tenfold semi-automatic high pressure leak tests for brake hoses, different lengths of lines and connecting pieces.

• Automatic test piece adaption
• Quick change system for different connection shapes
• Forced ejection if parts rejected
• High pressure generated 200 bar
• Ergonomic layout of test piece mountings

Computer-controlled leak testing for multiple solenoid valve parts. The test piece mounting is designed to accept different parts with replaceable measurement connections. All adjustment and testing procedures are fully automated.

• Leak testing
• Pressure and time testing
• Functional testing
• Temperature readings
• Resistance readings
• Insulation readings
• Induction readings

Universal double semi-automatic leak test after the mass flow measurement procedure with product-specific sealing frame and labelling station as well as parts checked by camera system.

• Manual feeding of test pieces from production
• Automatic positioning in the testing and interrogation position
• Identification of the correctly tested lines
• Automatic removal of the correct parts to the rear on conveyor to labelling station
• Automatic processing of sealing mechanism in the event of variation to the tube lengths.
• Automatic operation of sealing instruments when line length changes
• Forced ejection depending if parts passed or rejected.

Universal double fully automatic leak testing system for window regulator motors with profibus control and ASI modules, with automatic type identification and adjustment of the sealing connections to the type of test piece.. Control via a Siemens S7 / 313 DP with OP 7.

• Automated feeding of test pieces from production plant
• Automated adjustment of the sealing units to the type of test piece
• WT coding via writing/reading unit
• WT coding via read/write units
• Manual/automatic mode
• Process evaluation

Fully automated threefold leak testing for longitudinally welded stainless steel tubes of different diameters (from 20 to 200 mm) and lengths (from 20 to 100 mm). They are fed via a roller conveyor and separator. Double handling system for simultaneous loading and unloading of the test stations. The leak test is performed by an LTC 602 R and LTC 602 R Twin. Automatic ejection of those parts rejected. Small and compact.

• Extremely short test times
• Automated adjustment of the sealing units to the type of test piece
• Automated removal of correct and incorrect parts
• Manual/automatic mode
• Process evaluation via LTC 602 R and R Twin

Leak testing for different plastic pipes with a swivelling unit for loading and unloading the test pieces during the testing period. The parts are checked for clearance at the same time and marked with a test date. Coded stickers identify the type of test piece and automatically pre-select the test programme. The test bench is able to accept short and long test pieces.

• Manual placement of test pieces
• Automated adjustment of the sealing units to the type of test piece
• Automated removal of correct and incorrect parts
• Manual/automatic mode
• Test parameters saved to memory

Semi-automated fourfold leak testing for longitudinally welded stainless steel tubes of different diameters (from 20 to 200 mm) and lengths (from 20 to 100 mm). They are fed via a roller conveyor and separator. Double handling system for simultaneous loading and unloading of the test stations. The leak test is performed by two LTC 602 R Twins. Automatic ejection of those parts rejected.

• Extremely short testing times
• Automatic feed of test pieces via magazine belt.
• Automatic removal of correct parts via magazine belt
• Process data storage via LTC 602 R Twin

Semi-automatic double test bench for differing condensers with type-linked exchangeable sealing plates with individual “Click Clack” fast changing system for innomatec connec ® Quick Connect System with floating bearing type KI-SL 100 Automatic removal of parts not in order to the rear on accumulating roller conveyor administration of labels. Rejected parts are carried to the front again. Protective door for sealing the loading area for protection against movement and draughts during the measuring phase.

• High degree of measuring accuracy
• Automatic removal of correct parts via roller conveyor
• High degree of flexibility due to replaceable tools
• Manual/automatic mode

Modular pressure differential for testing turbochargers and turbo manifolds.
The test bench can be re-tooled for other similar products in minutes. Connection to the main unit is established by removing and inserting an electro-pneumatic plug.

• A wide range of similar test pieces can be tested
• Re-tooling within a few minutes for a different version of test piece