FlexStation
Standard Test Bench System for Leak, Function, and Trace Gas Testing
Quickly implemented. Cost-efficient standardization. Flexibly configurable.
With FlexStation, innomatec offers a standardized test bench platform for fast, flexible, and economical implementation of leak testing systems—from quotation to delivery.
Three defined basic models form the foundation and can be precisely adapted to your component, cycle time, and production environment using clear option packages.
- Fast, flexible, economical
- Access simple air and trace gas testing
- Manual or automated operation possible
- Prepared for interchangeable tools (with coding)
- Network-capable and expandable
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Fast time to production
Flexible design
Manual or automated, air or trace gas testing, optional safety technology—tailored to your process, operating concept, and budget.
Integrated for production
Pneumatics, measurement technology, and electrics are integrated into the rack, including clean media routing and ergonomic standards.
Areas of application
The FlexStation is designed for:
- Leak testing (air) with innomatec LTC Leak Test Computer
- Functional tests (integration possible)
- Trace gas testing (helium and forming gas)
- All innomatec measurement and testing methods possible, depending on component and quality requirements
Contact us to discuss your requirements.
FlexStation Product Family
3 Base Models + Extensive Modular Configuration Options
FlexStation is built on three standardized base frames (FS-11, FS-15, FS-21), all with organized media and cable integration and proven component logic. Options such as safety, HMI, identification, automation, and more are added modularly—quickly and easily, without special machine project lead times.
FlexStation Base Model
FS-11
Machine width
~1.100 mm
Typical application
Compact station, manual / semi-automatic
Typical loading width*
~900 mm
FlexStation Base Model
FS-15
Machine width
~1.500 mm
Typical application
Standard cell, wide variants
Typical loading width*
~1.300 mm
FlexStation Base Model
FS-21
Machine width
~2.100 mm
Typical application
Large cell / automation / rotary indexing table
Typical loading width*
~1.800 mm
*Approximate value (insertion width depends on model/options)
+ Modular Configuration Options
Query / labeling / traceability
- Marking unit for OK/NOK marking
- Scanner/camera query
- Presence/position query
Execution / automation
- Rotary indexing table (FS-21 cell only)
- Power unit/press frame
- Drawer system
- Test air conditioning
Safety features (depending on process/standard concept)
- Two-hand operation
- Light grid attachment with and without rear step protection
- Lifting door
Ergonomics/service
- Maintenance doors possible on all sides (with query or interlock)
- Cross beam reset for loading from above (not intended for small cells)
- Storage platform for leak test computer and/or accessories
Electrics / HMI / control cabinet
- Mobile panel
- Integrated HMI in the control cabinet
- HMI on swiveling support arm/housing
- Integrated control cabinet
- Separate control cabinet
- Version without control cabinet
Control / test technology
- Siemens PLC
- innomatec Leak Test Computer (LTC)
The following features apply to all FlexStation models.
- Pneumatics, measurement technology, and electrics integrated into frame
- Flexible media supply; cable ducts integrated into frame profiles
- Ergonomic standard: recessed front panel for legroom during manual loading
- Upper frame with tinted polycarbonate panels (reduces light and temperature influence for air leak test and camera or scanner applications)
- Integrated functional testing possible
- Status indicators via signal lights
Further technical specifications vary based on customization of the FlexStation models. Contact us to discuss your requirements.
FlexStation FS-11 with LTC-503 | Used for air leak test, manual
Compact manual test cell for quick integration: ergonomic access, integrated media guidance, LTC-based. Ideal for frequent variant changes with coded changeover tools.
FlexStation FS-15 Safe | Used for air + functional testing, safety-compliant
Standard cell with safety technology (e.g., light grid/lifting door), integrated function test, HMI/panel according to factory standard. Clean production standard with high flexibility.
FlexStation FS-21 Auto | Used for trace gas, automation, high cycle rate
Large cell for automation and high cycle performance, with optional rotary indexing table, separate control cabinet, traceability modules (scanner/camera, OK/NOK marking).
A wide range of configurations are possible! Define your component, test method, and cycle time—innomatec will configure your ideal system. Contact us.
Contact innomatec for your ideal test bench solution
Fast, cost-efficient, and production-ready—we help you configure the right FlexStation for your component, cycle time, and production environment. Contact our team today!